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Ananth's Kaizen Club

Ananth Palaniappan

Join 5500+ Professionals who receive this Weekly Newsletter containing Simple and Practical ideas on Lean Manufacturing and Operational Excellence.

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Substack
PricingOnly free issuesPublishesWeekly
Issues173Founded5 years agoLast Issue4 days ago
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Latest Issues

7 Steps to Create Flow and Improve Output by 25% in your factory - Step By Step Approach

You read various books and watched a lot of videos on Lean Manufacturing. Everyone of them talks about creating a flow and reducing the wastes. How to implement this in your factory? No one tells that.

In this article, I explain how to cre...

4 days ago
1

Fix the Base before you start Lean / Kaizen

Many medium size Indian companies want to implement Lean in their units, but when I visit their plants and understand their operations, there are some FUNDAMENTAL elements missing in the business. Without these, we cannot sustain the implem...

11 days ago
1

Large Machine Vs. Small Machine - which one do you prefer? why?

While purchasing a machine, we generally tend to buy a large machine with a big capacity rather than a small machine. But there is a catch. Sometimes the small machines which work on continuous flow are way better than a large machine that...

18 days ago

Why Multi-Skilling is important for Continuous Flow Production?

One of the challenges people face while implementing Continuous Flow is the lack of multi-skilled operators. As we arrange the machines based on the sequence of operations, we may need same operator working on different types of machines....

a month ago

How ‘Process Wastes’ are connected to ‘Respect for People’?

1 Article for the Week:

More than 50% of the efforts by the operators are Waste (Non-Value Adding) in most operations.

Movement, Loading, Unloading, Picking, counting, etc. these are non-value adding activities (from Lean Point of Vie...

a month ago
3
3

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  • Ananth Palaniappan

    I help Manufacturing Companies increase their Profits by improving their Productivity and Quality, through Lean Manufacturing Initiatives, Change Management and Senior Management Coaching.

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